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uLab Systems

A clearer way to review AI-assisted treatment plans

I redesigned uDesign Cloud's 3D workspace so orthodontists could verify evidence, make precise adjustments, or request expert help before approving a plan.

Role

Lead UX designer

Company

uLab Systems

Timeline

2023 · 6 months

Shipped 2024

Scope

3D treatment planning

Clinical review · collaboration

40%

directional beta improvement in planning efficiency

Priority reset

Conference feedback moved Smart Rx into the first-release scope

Shared system

design foundations adopted across the product portfolio

The problem

Orthodontists owned the outcome, but the workspace was built around 3D production.

I reframed the project around the approval decision: what doctors must understand, change, or question before accepting a plan they did not build. Even when software or a remote planning team constructs the plan, the orthodontist remains responsible for the outcome.

Problem 1

Production tools came before clinical decisions.

Doctors entered through segmentation, long-axis correction, groove editing, and labeling—tasks tied to preparing a model rather than judging a treatment.

Legacy uDesign 3D workspace in Edit mode: a raw scanned dental model with Set Orientation, Bite Registration, and Trim Model tools
The legacy workspace opened on model preparation, not the treatment

Problem 2

Checking evidence meant leaving the decision.

Doctors moved away from the model to check records, prescription intent, planned movement, IPR, or attachments—then had to reconstruct what they were reviewing.

Legacy uDesign X patient window: records, treatment plans, and aligner orders in a separate Patient List screen, away from the 3D plan
Clinical evidence lived in disconnected views

Problem 3

Similar actions behaved differently across the journey.

The same clinical concept used different controls from one stage to the next. The product was powerful, but doctors could not build a predictable mental model.

Journey map of the legacy case lifecycle from case creation to close, with red pain-point ratings concentrated in model correction and treatment planning
The end-to-end flow exposed a fragmented interaction model

Research

Doctors needed decision support, not more modeling tools.

My research combined interviews, workflow observation, a 15-person card sort, and feedback from roughly 20 orthodontists at the American Association of Orthodontists (AAO) Annual Session. The evidence separated clinical needs from requests for more 3D tooling: doctors were struggling with the software work surrounding orthodontics, not the clinical decisions themselves.

Remote interview still: two clinicians in scrub caps and loupes on a video call from their practice

01 · Interviews

6orthodontists

What only this could answer

What do doctors say they need from planning software?

What it returned

They described the constraint as time and confidence, not capability. Complex cases got routed to the tool they already trusted, not to the tool with more controls.

Office visit: an orthodontist chairside with a patient, reviewing a 3D scan on the exam-room monitor

02 · Office visits

2orthodontic offices

What only this could answer

What happens at the chair that nobody reports in an interview?

What it returned

Assistants run the setup. The doctor arrives to judge a plan they did not build — with no fast way to tell a good plan from a wrong one.

The uLab Systems booth at the American Association of Orthodontists annual session, with doctors gathered around demo stations

03 · Conference feedback

~20orthodontists at the conference

What only this could answer

How do doctors react to automation before they have ever used it?

What it returned

I don’t really trust AI things. But this Rx thing sounds really interesting.

Appetite for the prescription, doubt about the automation underneath it.

15-person card sortInformation architecture evidence

Participants grouped the toolset around three clinical tasks—viewing the case, moving teeth, and evaluating treatment results or staging. That structure informed the persistent shell and contextual controls.

“I want to make clinical decisions, not learn 3D modeling.”

Orthodontist interview

The concept I took to the conference

AI prepared the case before the doctor entered the workspace.

I translated the three workflow problems into one initial direction: AI handled model preparation, doctors started from generated treatment options, and uAssist remained available inside the same case.

Concept before the conference showing AI preparing the dental model before the treatment workspace opens

Automate preparation

AI handled model preparation.

Doctors entered with a reviewable model instead of segmenting, trimming, and labeling teeth.

Treatment workspace concept before the conference, with generated plan choices, broad clinical controls, and access to uAssist

Start from treatment intent

Doctors chose a generated plan, then adjusted clinical goals.

Preset plans provided the starting point. Broad controls supported key treatment choices, while uAssist stayed available as an alternate path.

Conference feedback changed the roadmap

The conference changed where treatment planning begins.

Before the conference, I designed case creation as a choice between AI setup, uAssist, or retainers. Conversations with roughly 20 orthodontists showed stronger demand for an expert-authored treatment plan than another path into plan construction.

I led the product and engineering alignment that made uAssist the default first step. The 3D workspace would remain intentionally empty while the expert plan was prepared, then become a place to review rather than construct treatment.

Before the conference

Users chose how to begin.

Before the conference, the Create Treatment page presented uSmileAI, uAssist, and Retainer as equal starting choices
AI setup and expert planning were parallel paths.

After the conference

uAssist prepares the plan first.

After the conference, the empty 3D workspace tells the doctor that uAssist is preparing a treatment plan for later review
The workspace waits for an expert plan, then supports clinical review.

What does a doctor need before confidently approving a plan they did not construct?

Design strategy

A flexible review loop: verify, adjust, or escalate as needed.

I translated the research into three proportionate paths—verify, adjust, and escalate—rather than a required sequence. A doctor can inspect evidence, make a bounded correction, request expert help, or approve whenever the plan is clinically sound.

Treatment journey from awareness through action, modification, review, and ordering, with feedback loops between stages

The workspace became an instrument of clinical judgment—not a 3D engine doctors had to learn.

Three scope decisions

The release became smaller—and more useful.

The strategic shift did not add Smart Rx on top of the original concept. It changed where the journey started, how much control belonged in the workspace, and how doctors expressed precision.

Smart Rx was a help feature inside the 3D workspace.

Move prescription submission to the start of the journey; keep modification requests inside the case.

The workspace stays focused on reviewing a plan, while expert help remains available at the moment it is needed.

The first direction exposed broad auto-treatment controls.

Limit doctor editing to bounded tooth movement and route substantial changes to uAssist.

Doctors retain clinical control without being asked to become 3D-production specialists.

A continuous slider offered movement without dependable precision.

Use coarse and fine numeric steps, typed values, and direct manipulation in the same clinical units.

Every change resolves to a reviewable number that can travel into reports and manufacturing.

System architecture

One persistent shell keeps the model—and the doctor's place—stable.

The architecture I designed replaced disconnected modes with one persistent workspace. The 3D plan stays at the center while only the evidence or control needed for the doctor’s current decision changes.

uDesign Cloud treatment-plan review workspace showing uAssist messages, the central 3D model, treatment controls, and the staging timeline
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Verify

Evidence stays one click from the plan it explains.

For verification, I brought records, prescription intent, movement values, and reports into the 3D review context. Doctors could validate a proposed plan without trusting it blindly or reconstructing its logic across screens.

Verification stopped being a context switch and became part of the act of reviewing.

Adjust

Bounded controls translate 3D movement into clinical language.

I worked with clinical experts and machine-learning engineers to confirm a deliberately narrow first release: limited tooth-movement tools in familiar clinical units. We planned to add control phrase by phrase only after validating how doctors used each capability.

uDesign workspace on a large screen with the Selected tooth movement panel floating beside the selected tooth: every movement axis opens at zero, axes are labeled in prescription vocabulary — Distal/Mesial, Lingual/Buccal, Intrusion/Extrusion, Torque, Tipping, Rotation — in millimeters and degrees, each with coarse and fine steppers, typed entry, and direct drag on the model
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Untouched

Distal/Mesial movement meter reading 0mm: the rule beneath the value is dotted and the numeral is dim

A dotted rule means this axis was never adjusted. Scanning six rows, the doctor sees which ones they touched without reading a single number.

Focused

Distal/Mesial movement meter focused, reading 0.5: the rule is solid in the accent blue and the numeral is bright while the mm unit stays dim

The rule goes solid and takes the accent color, and the numeral brightens while the unit stays dim. The value is the data; mm is only reference.

Tooth moved

Distal/Mesial movement meter with a value entered, reading 0.56 mm: the fine-decrement stepper is highlighted and the Distal label is brightened

The active direction brightens while the tooth moves, then returns to rest when the value is applied.

Plan through time

Dots make treatment stages scannable without implying continuous movement.

I chose discrete dots because each stage is a saved treatment state—not a moment on a continuous slider. Color bands separate the original plan from refinements, while the shared sequence keeps progression and authorship visible together.

Legacy staging

Stage numbers became a crowded control strip.

Legacy uDesign staging interface with more than thirty numbered stage buttons arranged in a dense row
Every stage had equal weight, targets became smaller as treatment grew, and plan history was absent.

Redesigned staging

Dots show sequence; color shows plan history.

Redesigned uDesign timeline using dots for stages and colored bands to separate the original plan from refinements
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    One dot, one stage

    Jump directly to a saved treatment state.

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    Color preserves history

    Separate the original plan from each refinement.

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    Sequence or moment

    Play progression or inspect one stage in detail.

Stages remain scannable while color bands preserve the original plan, refinements, and authorship.

Breadth and delivery

The polished workspace is one surface inside a much larger clinical system.

Beyond the primary review loop, I carried the same model through alternate plans, single-arch cases, report states, missing records, errors, onboarding, staging variations, and ordering handoff. The final design covered the wider clinical system—not only an ideal workspace flow.

uSmileAI workflow from patient setup through AI preparation, review, ordering, aligner delivery, and completed treatment
End-to-end uSmileAI workflow across office staff, assistants, and doctors

Delivery beyond one screen

A shared system made the workspace buildable across states and products.

I worked across product and engineering to turn the research decisions into buildable behavior, while partnering with another UX designer on foundations that could scale beyond this workspace.

Product management

We turned conference feedback into a first-release boundary: uAssist first, clinical review next.

Application engineering

We translated the persistent workspace into buildable states across onboarding, records, errors, review, and ordering.

3D engineering

We aligned tooth-movement controls, staging, and version history with the constraints of the existing 3D engine.

Machine learning

We defined where automation prepared the plan, where doctors could edit it, and when expert input remained necessary.

UX design

With another UX designer, I created shared typography, clinical icons, controls, messages, and plan states adopted across the product portfolio.

Reflection

The strongest decision was defining where the product should stop.

Bounded editing only works because verification and escalation are equally deliberate. More control is not automatically more confidence.

Design the escalation loop before expanding editing power.

I designed the tooth-level controls first. In hindsight, the ability to stop, explain the issue, and hand the plan back is what makes bounded editing safe.

Instrument what doctors adjust versus escalate.

The 40% beta efficiency result is directional and self-reported. I would pair it with time-in-stage, edit frequency, escalation rate, and whether returned plans resolve the original concern.

Push arch-level review further.

The tooth-level property panel is strong. The next opportunity is richer review at the arch, occlusion, and smile-arc levels—closer to how doctors judge the whole plan.

The visible deliverable was a redesigned 3D workspace. The deeper outcome was a safer relationship between automation, expert support, and clinical accountability.

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